by 
The appeal of a Scrambler motorcycle lies not only in its rugged aesthetics but also in the opportunity for personalization. One of the most significant areas where enthusiasts can make their mark is the fuel tank. A DIY resin tank cover allows riders to enhance both the protective qualities and the visual allure of their motorcycle. This project is a perfect balance of creativity and functionality, making it an excellent choice for those looking to give their bike a unique touch.
Creating a resin tank cover might seem daunting, but with careful planning and the right materials, it can be an enjoyable weekend project. This guide will walk you through the steps, ensuring you have everything you need for a successful outcome. From choosing the appropriate resin to the final finishing touches, each step is designed to showcase your individual style while protecting your fuel tank from the elements.
Many riders are drawn to the versatility of resin, which can be molded into various shapes and finishes. It can also incorporate unique designs, colors, and textures, providing a canvas for creativity. Whether you opt for a sleek, glossy finish or a more rugged, textured look, a DIY resin tank cover will not only withstand the wear and tear of the road but also turn heads wherever you go.
Choosing the Right Resin and Tools for Your Project
When embarking on a DIY resin tank cover for your scrambler motorcycle, selecting the appropriate resin and tools is crucial for achieving optimal results. The two primary types of resin you might consider are epoxy resin and polyester resin.
Epoxy resin is favored for its durability and superior adhesive properties. It cures at room temperature and provides a glossy finish, making it ideal for projects where aesthetics matter. Additionally, epoxy is less prone to yellowing and offers excellent resistance to chemicals and moisture, which is particularly advantageous for a motorcycle exposed to various elements.
Polyester resin, on the other hand, is generally more affordable and cures faster than epoxy. However, it is less flexible and can become brittle over time. When using polyester resin, you may need to apply a protective gel coat to enhance its longevity and appearance.
Once you have decided on the type of resin, it’s time to gather your tools. Essential tools for your project include:
- Mixing containers: Use disposable cups or metal containers to ensure proper mixing without contamination.
- Stir sticks: Wooden or plastic stirrers are necessary for thoroughly mixing the resin and hardener.
- Measuring tools: Accurate measurement is critical. Use a scale or graduated cups for precise ratios.
- Protective gear: Safety goggles, gloves, and masks should be worn to protect against fumes and skin contact.
- Heat gun: This tool can help eliminate bubbles and assist with even curing.
- Sandpaper: Various grits will be useful for smoothing edges and achieving the desired finish.
In conclusion, choosing the right resin and gathering the necessary tools will lay a strong foundation for your DIY resin tank cover project. Ensuring you have quality materials will not only enhance the aesthetics but also improve the longevity and functionality of the finished product.
Step-by-Step Guide to Creating Your Custom Tank Cover
Creating a custom resin tank cover for your scrambler motorcycle allows for personalization while offering protection. Follow these detailed steps to ensure a successful project.
Materials Needed:
- Epoxy resin kit
- Hardener
- Glass or silicone mold
- Mixing cups and sticks
- Protective gloves
- Sandpaper (various grits)
- Clear coating (optional)
- Decorative elements (e.g., pigments, glitter, or decals)
Step 1: Prepare Your Workspace
Ensure you have a clean, dust-free area with good ventilation. Lay down a protective cover on your work surface to prevent resin spills.
Step 2: Create the Mold
If you do not have a pre-made mold, you can create one using silicone or another flexible material. Shape the mold according to your desired design, ensuring it fits your motorcycle tank properly.
Step 3: Measure and Mix the Resin
Follow the manufacturer’s instructions for mixing the epoxy resin and hardener. Use precise measurements to achieve the desired consistency. Mix thoroughly for at least 3-5 minutes.
Step 4: Add Decorative Elements
Before pouring the resin, incorporate any decorative elements like pigments or glitter. Mix them into the resin for an even distribution or layer them in the mold for a striking effect.
Step 5: Pour the Resin
Carefully pour the mixed resin into the mold. Fill it gradually to avoid bubbles. If bubbles form, use a heat gun or a torch to eliminate them before the resin sets.
Step 6: Allow to Cure
Leave the resin to cure for the time specified by the manufacturer, usually 24-48 hours. Avoid moving the mold during this time to prevent deformities.
Step 7: Demold the Tank Cover
Once fully cured, gently remove the tank cover from the mold. Take your time to avoid breaking any edges or corners.
Step 8: Finishing Touches
Use sandpaper to smooth any rough edges or surfaces. Start with a coarser grit and progressively move to finer grits for a polished finish. Optionally, apply a clear coat for additional shine and protection.
Step 9: Attach the Cover
Secure your custom tank cover onto your motorcycle. Ensure it fits snugly and does not interfere with fuel access or vehicle functionality.
Congratulations! Your unique resin tank cover is ready to enhance both the aesthetics and protection of your scrambler motorcycle.
Finishing Touches: Painting and Installing Your Resin Tank Cover
After creating your resin tank cover, the next crucial steps are painting and installation. These finishing touches not only enhance the aesthetic appeal of your scrambler motorcycle but also protect the cover from the elements.
1. Preparing for Painting
Begin by thoroughly cleaning the surface of the resin tank cover. Use isopropyl alcohol or a mild detergent to remove any grease or dust. Once cleaned, lightly sand the surface with fine-grit sandpaper to create a better adhesion for the paint. Make sure to wipe away any sanding dust with a clean cloth.
2. Choosing the Right Paint
Select a high-quality paint suitable for plastic or resin materials. Consider using spray paint designed for automotive use, as it provides durability and a smooth finish. For more complex designs, you may opt for acrylic paints and a fine brush for detailing.
3. Priming the Surface
Applying a primer designed for plastics can enhance paint adherence and improve overall finish. Spray a light coat of primer and allow it to dry completely. Follow the manufacturer’s instructions regarding drying times.
4. Painting the Cover
Begin painting by applying thin, even coats of your chosen color. Hold the spray can at least 6-12 inches away to avoid drips. Allow each coat to dry before applying the next one, typically around 15-30 minutes, depending on the paint type. For intricate designs, consider using painter’s tape to create sharp lines and different color sections.
5. Clear Coating for Protection
Once your paint has dried, applying a clear coat can significantly increase the durability of the finish. Use a clear lacquer designed for automotive surfaces. This final layer will add gloss and protect against UV rays and weathering.
6. Installing Your Resin Tank Cover
Before installation, ensure that the bike’s gas tank is clean and free from debris. Position the resin cover over the tank, aligning it correctly with any mounting points or fixtures. Depending on your design, you can use strong adhesive, double-sided tape, or screws for secure attachment. Ensure that the cover is firmly in place and verify that it does not obstruct any critical components.
7. Final Inspection
After installation, conduct a thorough inspection to confirm that the tank cover is secure and properly aligned. Check for any areas that may need additional touch-up paint or adjustments. Once satisfied, take your scrambler motorcycle for a brief test ride to ensure that everything is functioning correctly and that the cover remains in place.
